Description
Ask any plant which assets are the worst, and you get a list built on gut feel and work order counts. The problem is that the asset generating the most tickets is rarely the one draining the most money. A nuisance machine that trips weekly piles up work orders and still costs less than a critical asset that fails once or twice a year and takes the line down for a full shift.
The Bad Actor Ranking Tool settles it in dollars. List your assets, enter how often each one fails and what a failure costs you in downtime, labor, and parts, and the tool ranks every asset by its total annual cost of failure, worst first. No more guessing, and no more chasing the loudest machine on the floor.
Then it shows you what the ticket count hides. The tool compares each asset’s cost rank against its breakdown rank and flags the mismatches. It calls out the hidden heavy hitters, the assets that barely register on a work order report yet sit at the top of your cost list, and the frequent flyers, the ones that break constantly but cost very little. That one view redirects your reliability effort to where the margin is actually leaking.
A plain summary tells you how concentrated your losses are, for example that your top 5 assets drive most of your total failure cost, so you know exactly where to start.
What you get:
- An asset register that turns failure frequency and cost into a dollar figure per asset
- A ranked Bad Actor Board that sorts your assets worst to best by cost of failure
- Automatic flags for hidden heavy hitters and frequent but cheap assets
- A cost concentration chart showing where your failure dollars pile up
- Built in the ReliabilityX brand, ready to drop into your reliability program
- Runs in Excel, instant download, and re-ranks automatically as you add assets
Built for the maintenance planners, reliability engineers, and supervisors who need to defend where they spend their time, and for the operations leaders who fund the fixes.
Stop working your loudest assets. Start working your most expensive ones. For $29.99, you will know the difference in an afternoon.
