Our Story
We spent years inside plants watching capital requests get approved for capacity that already existed. The line was not slow because it was too small. It was slow because nobody had ever priced what it was losing.
That is the observation ReliabilityX was built on. Most manufacturers do not have a maintenance problem. They have an earnings problem that shows up in the maintenance department, and it goes unfixed because nobody translates it into the language the people with budget authority actually use.
We came up through the plants we now advise. We ran the crews, missed the shipments, and sat in the meeting where the answer was to buy another line. That history is why our assessments start on the P&L instead of a maturity matrix, and why our recommendations survive contact with a plant floor that has heard it all before.
One food manufacturer ran our method in a single plant. OEE moved from 40 percent to roughly 65 percent, and that plant swung from 200 thousand dollars negative to 700 thousand positive. A 900-thousand-dollar change, with no capital spent. That is not an unusual result. It is what happens when the losses get priced and attacked in the order they pay.
There are things we will not do. We do not sell a program and leave the binder behind. We do not measure our work by activity when the client is measured by earnings. And we do not build a dependency, because capability that walks out with the consultant was never capability.
ReliabilityX is led by George Williams and Joe Anderson. We built the firm we wanted to hire when we were the ones on the hook for the number.
If you suspect your plant is carrying capacity you are already paying for, we can put a figure on it.