ReliabilityX Breaks Throughput Records on Rotary Line
Case Study: ReliabilityX Breaks Throughput Records on Rotary Line at The Little Potato Company
The Challenge
When The Little Potato Company launched its new facility in Nisku, Alberta, the rotary line quickly became a bottleneck. Machines were not running at design rate, customer orders were missed, and operational costs were climbing. The workforce lacked the skills to troubleshoot effectively, and there was no maintenance strategy in place to support consistent performance.
The plant needed a structured approach to stabilize operations, build capability, and unlock throughput.
The Solution
ReliabilityX delivered a comprehensive strategy focused on restoring equipment performance and building a skilled, proactive workforce.
Key actions included:
- Designing and implementing a full maintenance strategy tailored to the rotary line
- Providing targeted training to upskill the team and improve problem-solving capabilities
- Resolving throughput issues by addressing root causes and stabilizing equipment performance
This approach combined technical intervention with workforce development, laying the groundwork for sustainable reliability.
The Results
The impact was immediate and measurable:
- Monthly throughput on the rotary line increased by 55 percent, setting a new plant record
- Operational efficiency improved across the board
- The plant is now positioned to meet customer demand with greater consistency and lower cost
The Little Potato Company’s Nisku facility now operates with stronger systems, a more capable team, and a proven strategy for growth.
Conclusion
ReliabilityX helped The Little Potato Company turn a new plant’s growing pains into a record-setting success. By restoring equipment, training the workforce, and implementing a structured maintenance strategy, ReliabilityX delivered results that continue to scale.
If your operation is facing similar challenges, ReliabilityX can help. Contact us at ask@reliabilityx.com or click here.