Description
Reliability metrics live in hours. Mean time between failures, mean time to repair, availability. They are the right numbers, but a plant manager does not fund hours, and a CFO does not sign off on a chart of downtime minutes. So the reliability team tracks faithfully and still struggles to get the work funded.
This tracker keeps every hours-based metric and adds the layer that changes the conversation. For each asset you enter operating hours, failures, downtime, the throughput value of an hour of production, and your availability target. It returns MTBF, MTTR, and availability, and then the column that matters most: lost throughput dollars, the money slipping away because downtime sits above your target. A summary strip totals what your reliability gap is costing across the whole fleet and ranks the assets by recoverable dollars.
It also protects you from the trap of judging reliability by failure count alone. In the tool’s own example, the asset that breaks most often loses nothing, because it repairs fast and stays above target, while an asset that breaks far less often bleeds the most, because its repairs run long and every hour down is expensive. Hours would send you to the wrong machine. Dollars send you to the right one.
The 12-month trend tab tracks one asset across the year, charts MTBF and MTTR over time, and shows the lost dollars month by month, so you can prove reliability is improving and put a number on what the slide cost while it lasted.
What you get:
- MTBF, MTTR, and availability calculated for every asset
- A lost-throughput-dollars column that turns the reliability gap into money
- A fleet summary that ranks assets by recoverable dollars
- A 12-month trend tab with MTBF, MTTR, and lost-dollar charts
- Built in the ReliabilityX brand, ready to drop into your reliability program
- Runs in Excel, instant download, recalculates as you enter data
Built for the reliability engineers and maintenance leaders who track the metrics, and for the operations leaders who need them in dollars before they will act.
Stop reporting reliability in hours nobody funds. Report it in dollars. For $19.99, your metrics start speaking the language that gets approved.
