Basic Description
Tools and methodologies used before asset commissioning to keep defects out of the system.
Precision Maintenance is a proactive approach to maintenance that focuses on ensuring equipment and machinery are installed, maintained, and operated with the highest level of accuracy and precision. The goal of precision maintenance is to optimize the performance of assets by reducing wear and tear, eliminating sources of inefficiency, and extending the lifespan of equipment. By adhering to strict maintenance standards, it prevents issues before they arise and enhances reliability, reducing the likelihood of unplanned downtime.
Principles of Precision Maintenance
At its core, precision maintenance emphasizes:
- Accurate Installation: Equipment must be installed correctly, with precise alignment, tensioning, and balance.
- Minimized Variability: Every action taken during maintenance should reduce variability in performance, leading to consistent and reliable operation.
- Optimization of Machine Life: Maintenance activities focus on extending the lifespan of equipment by preventing damage due to poor practices.
- Systematic Approach: All maintenance tasks are carried out in a repeatable, measurable way using data and standards.
- Predictability: By eliminating variability, equipment performance becomes predictable, which helps in forecasting failures and optimizing work schedules.